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Propeller Repair and Overhaul

Expert Propeller Overhaul & Repair

Comprehensive Service.

At Suncoast Aero Engines, we offer comprehensive propeller repair and overhaul services for Hartzell, McCauley, and Sensenich propellers.

As part of our complete “firewall forward” service, we’ve added Australasia’s newest propeller overhaul shop, bringing state-of-the-art capabilities right to your doorstep.

Whether you’re working with constant speed, fixed pitch, or threadless hub propellers, our facility is equipped to handle it all with precision and care.

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Manufacturer-Approved Tools and Equipment

Hartzell & McCauley Approved.

When you trust us with your propeller overhaul, you can be confident knowing we use only manufacturer-approved tooling and equipment.

We’ve partnered directly with the propeller manufacturers and their recommended vendors to ensure your propeller is serviced using the same tools and techniques approved by the OEM.

From Hartzell constant speed propellers for both reciprocating and turbine engines to McCauley and Sensenich fixed pitch and threadless hub models, we have the expertise and equipment to get the job done right the first time.

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Precision Facilities for Top-Quality Service

Cutting-Edge Equipment.

Our new propeller overhaul facility is built to deliver premium service. Every overhaul follows strict manufacturer guidelines, using cutting-edge equipment like our Hartzell-supplied cold rolling machine and Clemco shot-peen equipment.

We also provide specialized services for Hartzell’s cold rolling and shot-peening processes, which are vital for maintaining the integrity and performance of your propeller. By keeping these processes in-house, we eliminate delays and reduce your costs while ensuring the highest standard of service.

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Capabilities

Full-Service Operation.

  • Hartzell Constant Speed and Feathering Propellers: Compact and steel hub propellers, turbine propellers, de-ice boots, cold-rolling, and shot-peening
  • Aluminum Fixed Pitch and Ground Adjustable Propellers: Sensenich and McCauley propellers, ground adjustable models, and mounting bolt NDT
  • McCauley Constant Speed and Feathering Propellers: Threadless hub, oil-filled and non-oil-filled, C200 to C700 series, turbine feathering and reversing propellers, and de-ice boots
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Advanced Cold Rolling and Shot-Peening Services

Manufacturer Approved.

Our Hartzell-approved cold rolling and shot-peening capabilities give your propellers the attention they need to perform at their best. By cold rolling the blade shank radius and shot-peening Y shank pitch-change knobs in-house, we avoid the delays and extra costs that come with outsourcing these essential processes.

Plus, we’re continually investing in new equipment, including our Hartzell cold rolling machine and Clemco shot-peen system, ensuring that your propeller overhaul is always completed to the highest standards. We’re also in the process of gaining approval for blade airfoil shot-peening, further expanding our in-house services.

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